Report about last seminar
Technical director, Manuilov Vladimir Eugenievich made a report about the experience of economy of fuel and energy resources on Iskitimcement OJSC.
Representatives of such Russian universities as Belgorod State Technological University named after V.G. Shukhov and Ural Federal University named after the first President of Russia B.N. Yeltsin shared with us some interesting theoretical and practical elaborations.
One of the eldest institute projecting for a cement industry GIPROCEMENT along with other projecting companies successfully work out some plans of reconstruction of acting cement plants and also building of new ones using main technological equipment of western countries. Petrov Victor Ivanovich, technical director, told in his report about all the peculiarities of projecting in today’s conditions.
The main challenge of the company Projects & Technologies – Management & Development is a comprehensive state of the art design development for industrial projects on the international level. Today the main amount of work consist of projects of new and reconstructing plants using dry method of production, and also mining of cement raw materials.
Bernstein Lev Grigorievich, Director General of Research-and-development Center “Giprocement – Nauka” in his report made an analysis of ways to improve wet and dry kiln cement production.
We all know that successful modernization can’t be without introduction of automation control system of industrial machinery, process, scheduling and logistics, information - analytical systems of top level. Rubezhansky Alexander Vyacheslavovich, director of young but fast developing engineering company Automated Information Systems and Technologies LLC EC touch upon the issue with this points in his report.
We were also glad to see among the participants of our seminar Zharko Vladimira Ivanovicha technical director of analytical company SMPro LLC. He analysed the state of the cement industry in Russia and other CIS countries in our days.
SMPro LLC have a unique experience in the sphere of analytical researches of technologies and building materials markets, policy design and business development.
Thanks to the high-technology development and long experience of introduction and use of this technologies in practice, thanks to use of state-of-the-art equipment and materials the process of cement industry modernization develop in Russia and CIS countries. And this development conduces to the growth of production competitiveness.
Many specialists from different companies taking leading positions took part in this seminar.
These are such companies as:
- IKN GmbH. The company’s root and strength within the cement industry is the field of clinker cooling. For 30 years this company became not only the producer of clinker cooling technology but also the supplier of full spectrum of services for complex burning line.
- Scheuch GmbH which offers a complete line-up of efficient extraction, dedusting and pneumatic transport equipment, along with economical cleaning systems for exhaust gases and flue gases already more than 40 years.
- Durag Rus LLC. It’s a part of international company Durag Group which is the leader in the sphere of burning technologies, emission monitoring and control system of enviromental monitoring information.
- Messer Eutectic Castolin LLC – world-wide leader in surface preservation, repair and binding of materials in the industry.
- Unitherm Cemcon – from 1946 develop burner system, kiln and combustion chamber using innovative design.
- BEDESCHI SPA. This company has a great experience (more than 100 years) in such area as cement and mineral resource industry, metallurgy.
- HAVER & BOECKER which more than 125 years continuously develop and produce packing and screening machines for the raw material processing industry. And when they bought NEWTECBagPalletizing they finished the forming of it’s packing products.
The equipment installed in many plants by HAVER & BOECKER established a very good reputation. And the possibility to receive qualitative warranty and post-warranty service makes it possible to develop a long-term and reliable partnership.
- HASLER creates and develops new technologies and products for industrial bulk solids weighfeeding applications. These are such products as belt scales, weigh belt feeders for granular and powdery materials, flow meters and feeders, different measuring devices, everything that is necessary for cement industry. It’s a world-wide company and they cooperate with many plants in the world and particularly in Russia.
- Zollern Antriebstechnik LLC. With its 300 years of company tradition ZOLLERN belongs to the pioneers of the metal industry and has continuously determined the development since an early stage.
The ZOLLERN group consists of the five business units:
- casting and foundry technology (sand casting, investment casting)
- drive technology (gears, winches, direct drive motors, automation)
- bearing technology (plain bearings, hydrostatic and airostatic bearings)
- steel profiles and
- engineering components.
The company offers its customers special solutions within the focus branches of power generation, automotive, aviation, naval industry, construction machinery and machine building.
And finally, MAGNEZIT GROUP. They take a leading place in production of refractory materials. They offer the whole complex of refractories for cement clinker burning and lime calcining units.
The activity basis of the Group is the manufacture and realization of high — quality refractory products, and also rendering of services for completing and operation clients’ thermal units.
Magnezit Group fulfils the design of units lining using fire-resistant materials, the combination of which depends on the furnace diameter and its operating features. They can offer the variants using metal plates and pasteboard compensators (plates) glued onto the appropriate sides. All supplied fire-resistant materials are made at the factories with certified system of quality management according to ISO 9001.
For the purpose of carrying out of high — quality assembling and provision of assured resistance of lining, the complete list of auxiliary equipment (such as cutting machines and mixers) is offered.
All these companies proved themselves to be a good and reliable partners for cement industry.
This is the second seminar which is passed under the guidance of Alliance-Cement LLC, astart-up company. The employees of this company have a 10 years experience in the organization and holding of seminars and conferences.
The work of “Alliance-Cement” LLC is based on the following principals:
- creating of favourable conditions for open communication based on respect and trust;
- giving up-to-date and reliable information;
- promotion of the process of interindustry integration and distribution of latest technologies;
- establishing and developing of long-term relationship with regular customers and partners based on mutually beneficial cooperation.
Today modernization issues of cement production are highly urgent for cement specialists. First of all it’s the question of modernization of existing technologies, corresponding to the main criteria of quality, automation, energy saving and environmental standarts.
There is no future without innovations especially in cement industry. That’s why many plants start to use dry production method instead of moist and semidry methods.
The programme of the seminar provides for an excursion to Cement LLC (LSR). This is one of the high-technology enterprises of new generation equipped with modern facilities of the leading European producers. Cement LLC is also one of the pollution-free and energy efficient cement productions not only in Russia, but in the world. The represenatives of this plant also take part in our seminar “Modernization of current cement production. Characteristics of engineering and implementation in existing conditions”.